Category Archives: Production solution

Elematic Acotec

Winner Application Renewed

New Acotec lines for high performance

After faithfully serving the operators for 28 years, the line for producing Acotec light partition wall panels has been renewed for even higher performance level and versatility. I have to say that I sincerely appreciate the skills of the designers of the original Acotec line for their fine work, which made it possible for the line to be competitive for such a long time. Of course continuous development took place during the past years, but finally the time came to take the technology to a new level and I can proudly say: New Acotec production line has been released!

Elematic Acotec

The first benefit we now can offer with the new lines is that you can select the technology level that which suits your needs as there are now SEMI, PRO and EDGE versions of the line available. So, with the SEMI you can start a factory with minimum investment while still getting good capacity and a high quality product. PRO has all the main functions automated, and the EDGE version offers a fully automatic production line with automated curing and packing.

When the investment decision is made, you usually do not want to wait for a long time for the production to start – you more or less want to see truckloads of panels shipped from the factory, unstopped like a river flowing. To make this come true as fast as possible, we took the modularity of the lines to a new level, so now a line module includes electrification and pneumatics. When also the line control was changed to state-of-the-art EtherBUS-system, the installation of the line is literally plug and work. This reduces the installation time to half what it used to be.

Acotec panel production

Acotec panel production

When you start the production, you don’t only want it to start quickly, but you also want it to run without interruptions. Nothing makes you go crazier than seeing alarms flashing, bells ringing and seeing the river of panels dry-up like a camel’s hump. This why we have made dozens of improvements to the new Acotec production lines: To make it run like a train. The conveyors are of new design and of new materials, and the new automation system enables faster movements of the plates and panels. The handling of plates is extremely gentle to maximize their lifetime and minimize dents, which would cause faults to panels and cause malfunctions in the line.

But it is inevitable that sometimes the train will stop. In such a situation you want to know why and where is the problem, to be able to solve it as fast as possible. That’s just what the new Acotec line does. On its control screen, it shows the location of the fault on a map (layout of the line) and tells in plain language what the problem is, also giving advice on how to fix it. This way the line is back in operation in a blink of an eye. Furthermore, mistakes in solving the malfunctions, which could damage the machinery, are prevented.

So, when in no time you have your own river of panels flowing again like the river Amazon, you can relax and check the latest automatically generated production reports from the control system. Seeing that the planned capacity is reached and downtime and level of rejected slabs lower than the target makes, you do not need to worry. You can just concentrate on enjoying doing business with Acotec from Elematic.

Jani Eilola, Product Line Manager, Floor Technologies and Acotec

Precast in building foundations

Industrial Pile Driving, Elematic, Foundations

Industrial Pile Driving is the greenest way to pile with an unforeseen productivity

We want to understand and find the most suitable solution for customers’ need every time. This sentence in our values describes well the starting point we had in our offering development in the end of last year.

Precast has established itself as a modern way to produce floors and walls for any type of a building. But could it be more? Could the same benefits of high quality, excellent productivity, safety and profitability be achieved in underground building construction?

Precast foundations, Elematic

Precast products for sustainable building foundations

Yes, yes and yes. Industrial piling solution shows the way. The solution combines
• An easy add-on to your current production without any new raw materials
• The lowest labor requirements
• A flexible production
• The best overall control of the production process
• The greenest way to pile with minimized ecological footprint
• An unforeseen production of even 3 km of ready-to-install piles per day!

Precast concrete piles, Elematic, Pile Caster

Pile Caster for efficient precast concrete pile production

To put it in short, for a precaster, precast concrete pile line offers new business opportunities and better market value easy and uncomplicatedly.

Ismo Kallio, product manager, Elematic

Competitiveness in precast production lifecycle, part 3

During last years, competitiveness has been one of the main issues in our customer discussions. In precast concrete factories, staying competitive is a multi-dimensional effort concerning not only production lines and machinery, but also operator skills and operational best practices.

In precast concrete factories, competitiveness concerns not only production lines and machinery, but also operator skills and operational best practices.

In precast concrete factories, competitiveness concerns not only production lines and machinery, but also operator skills and operational best practices.

In this blogging, I share my views on how a precaster and a technology supplier can cooperate to improve the competitiveness of a precast investment. This blogging also continues the blogging series on precast production lifecycle started by Petri Vesa.

Operational competitiveness of a precast factory

I prefer to have people thinking over machines. Even so I work in a leading precast technology company. No factory can operate optimally, if people – operators, production managers, designers, owners – do not develop it.

Profitability of a factory requires parallel support for hardware, software and people. One way to acquire all of these is our Precast Academy, the only training concept of its kind available in the market.

Elematic provides you with factory lifetime support  to increase profitability of your investment

Elematic provides you with factory lifetime services to increase profitability of your investment

As its best, a technology supplier can offer for a precaster similar references and industry knowledge on operational best practices based on proven track record.

Local factory service and maintenance

In major capital goods investments, daily productivity is in the core of the investment profitability. When a machine breaks, fast delivery of the right spare part is essential. Preventive maintenance contract with regular machinery inspections and factory visits is a minor cost, but a major element in the creation of competitive advantage.

Ways to ensure the daily productivity of your precast factory

Ways to ensure the daily productivity of your precast factory

Production renewals for competitiveness

Finland was ranked as the world’s third competitive country by World Economic Forum Competitiveness Report 2012-2013 .

Strong part of Finland’s competitiveness is mechanical engineering; companies in this sector know how to apply new technologies rapidly to customer-driven products and production processes.

In building construction sector, Finland has gathered unique cluster knowhow in precast building design, connections and production. Also, our building construction companies are internationally recognized of their quality work.

How does this then benefit a precaster?

Technology innovation and engineering tradition is a firm base for continuous development. For a precaster, benefits come in the form of

–       faster reaction to market needs,

–       more cost-effective manufacturing models and processes, and

–       premium quality machinery.

 

Inspections and factory audits to stay competitive

Inspections and factory audits to stay competitive

 

It would be interesting to hear your experiences in your precast investment development. And by that continue the discussion on how we could make the precast industry even more competitive together.

Meanwhile, Happy Holidays!

Petteri Laitinen,  Director, Customer Services, Elematic

From a plan to an efficient precast factory – precast production lifecycle, part 2

Elematic choses as the one-stop-supplier for Bismayah

The brand new precast city of 500,000 inhabitants and 100,000 apartments will be built in Iraq in 7 years

After inspiring and hectic Bauma 2013 with 530,000 visitors from over 200 countries I feel confident to share with you some tips for trouble-free precast factory delivery. This blogging continues the views on profitable precast production lifecycle presented in the part 1.

Optimizing the production flows

A good precast production technology and investment planning is characterized by close cooperation of various building construction stakeholders. When entering a factory building phase, more direct communication between a precaster and a machinery supplier more efficient precast factory.

Elematic and precast production design

Precast factory building planning hand in hand with production design improves factory’s efficiency

A precast factory building can be used many ways as a space. To optimize the efficiency of the factory, effective layout of different processes is a key. The layout of processes in the factory should not only minimize the movement of employees and production equipment, but also the logistics at the production site.

Elematic provides concrete transportation plans for the site

Original technologies turn into original machines manufactured by Elematic

Another critical production efficiency issue is concrete transportation and distribution at the site – to make it as smooth as possible both inside and outside the factory. Also, different geographical locations may require different concrete production solutions resulting varying transportation needs.

Elematic and factory set-up

Supervision and consultation are available to ensure factory’s optimal operation

In a machinery start-up, installation supervision and raw material and concrete mix consultation are provided to ensure factory’s optimal operation. The overall timeframe of the factory set-up can vary between 0.5-1 year.

By the way, do you know Bismayah already?

Elematic and Bismayah

Elematic was chosen as the one-stop-supplier for the world’s largest precast concrete factory

A good way to follow precast factory delivery almost in real-time is via Bismayah project. It is the biggest precast concrete project in the world so far. The brand new precast city of 500,000 inhabitants and 100,000 apartments will be built in Iraq in 7 years. Bismayah starts in full speed just now. Elematic is chosen to a one-stop-supplier for a precast concrete factory that will be the world’s largest of its kind.

Petri Vesa, Sales Director, Elematic

Precast production lifecycle, part 1

Setting-up a profitable precast production is not a piece of cake. Instead, it is a quite complicated puzzle with contradictory interests of city planners, architects, investors, builders, precasters and most of all – users of the buildings. Or is it so?

Precast as a building method

It is only precast that enables building of large open areas without partition walls. Or creation of public schools with world-famous waterproof art on the facades.

Building construction planning

Precast can be amazingly flexible building method. Cooperation of architects, structural designers and technology developers has concretized most innovative buildings in the era of industrialized building construction.

Precast as a building method by Elematic

Close cooperation of architects, structural designers and technology developers create innovations

When designing modern minimalistic villa or busy business center, precast is a choice of pragmatists. Precast walls are sound insulated and fire and moisture resistant. Precast also reduces need for cooling and heating.

Precast saves materials and resources in the building phase. In structural design, cooperation with precast technology supplier can actually save money in the building process.

Precast production technology planning

Building with precast by Elematic

Precast as a building method

Precast production investment is as heavy as you want. There are multiple precast products and production options. You can build the whole house with precast. You can also set-up the whole production outdoors or have it totally automated. Or then you can acquire only one tilting table for a small-scale production of varying  precast products.

When the demands of factory capacity, flexibility and level of automation are clear, precast technology and machinery supplier can provide you with preliminary production plan. As a one-stop-supplier, Elematic can also support in finding the best production practices.

Precast production consultation, a service from Elematic

Consult Elematic to find the optimal precast production solution

 From precast production plan, profitability calculations can be processed for your feasibility study. The factory layout draft is normally provided with the supply contract. From the corporate investment planning perspective, it is good to reserve 0.5-1 year for production solution definition.

More views on premium precast factory deliveries and investment development as part of the precast production lifecycle in my next bloggings.

Petri Vesa, Sales Director, Elematic

Precast concrete – mirror of the times

What comes to your mind, when you hear the word precast? Massive housing projects in Russia, charming Caribbean villas or maybe the tallest man-made structure of Burj Khalifa in United Arab Emirates?

All three constructions – even so different – represent the society they serve. They are born from the visions and needs of local people,  politicians and businesses. They are realized by international financiers, architects, builders and manufacturers. They are evaluated by future generations, most likely with laugh and surprise.

Precast buldings worldwide by YIT
Precast was developed in Scandinavia, Northern Europe, already in the 1950s. Since that, we at Elematic have been lucky and determinded to develop smart manufacturing solutions for precast products. Nowadays, wide variety of walls and floors are available for the building needs of changing societies. Precast is the most common building material in the world.

This blog is created to better listen and interact with all interested in precast concrete. Through this blog we share our experiences and reflect precast insights. We want to strech our thinking, so please be critical and challenge us!