Category Archives: Precast investment

Perfect match of precast and affordable housing in India

There is huge housing demand all over India. Already over 30% of India’s population, that is over 377 million people, lives in urban areas. The urban housing shortage has been estimated to be 25 Million residential units at the start of the 12th five year plan in the year 2012.

Four storey walk-up apartments made of precast

Four storey walk-up apartments made of precast

Residential buildings have the highest market potential, specifically in the LIG (Low Income Group) and EWS (Economically weaker section) housing sector. According to data available with Brick Eagle, a financial services firm for affordable housing in India, the demand for affordable housing in India is around 18.8 million square meters. The size of these units is in the range of 30-50sqmt.

Affordable housing made of precast in India

Affordable housing schemes of the Delhi Development Authority, DDA. 18,000 houses in 3 years delivered. Another project of 27,000 houses in next 3 years.

Now, affordable housing schemes of the Delhi Development Authority (DDA) have approved precast technology for all their future projects and plan to construct 100,000 units every year.

Speedy, sustainable and versatile precast as a solution

Huge demand like this requires new type of building construction solutions. Precast is an optimal choice for those valuing short construction times and reduced lifecycle costs of buildings. That is why high quality, maintenance free precast walls and floors have been approved as the main building material for several major residential, commercial and public building projects in India.

For High Income Group (HIG), Amrapali Group is constructing G+22 and G+33 story buildings in Greater Noida and will develop two major group housing projects in the next four years totaling 35mn sqft. Precast suits well for villas, too. Janapriya Syndicate has constructed both 2B+10 story buildings and many villas in Sainikpuri, Hyderabad.

Precast, architechture, commercial buildings, Elematic

Precast column-beam frame with hollow-core slab for commercial mall. Large spans of 10-12 m for column free spaces and  better architectural flexibility.

Commercial mall, precast, India, Elematic

Completed commercial mall made of precast.

VME precast of Chennai have completed many commercial projects, e.g. malls, offices, shops, in and around Chennai along with supplying precast elements for external projects.

Hospitals, precast, Elematic

500 bed multi speciality hospital using precast columns, beams, hollow core slabs and façade panels.

In South India, the KEF Company, is constructing a 500 bed hospital and many schools as part of the philanthropic interests of the company’s founder and chairman using precast concrete technology.

Profitability by professional precast building concept planning

The biggest bottleneck in the implementation of precast technology in India is a lack of experienced professionals (architects, structural designers etc.) who have worked in precast concrete building construction.

However, with the increase in the use of modern construction techniques, there are many consultants now in India providing these specialized services. Elematic also provides end-to-end structural design services with a dedicated design team based in Pune, Maharastra.

Chander Dutta, Managing Director, Elematic India

Competitiveness in precast production lifecycle, part 3

During last years, competitiveness has been one of the main issues in our customer discussions. In precast concrete factories, staying competitive is a multi-dimensional effort concerning not only production lines and machinery, but also operator skills and operational best practices.

In precast concrete factories, competitiveness concerns not only production lines and machinery, but also operator skills and operational best practices.

In precast concrete factories, competitiveness concerns not only production lines and machinery, but also operator skills and operational best practices.

In this blogging, I share my views on how a precaster and a technology supplier can cooperate to improve the competitiveness of a precast investment. This blogging also continues the blogging series on precast production lifecycle started by Petri Vesa.

Operational competitiveness of a precast factory

I prefer to have people thinking over machines. Even so I work in a leading precast technology company. No factory can operate optimally, if people – operators, production managers, designers, owners – do not develop it.

Profitability of a factory requires parallel support for hardware, software and people. One way to acquire all of these is our Precast Academy, the only training concept of its kind available in the market.

Elematic provides you with factory lifetime support  to increase profitability of your investment

Elematic provides you with factory lifetime services to increase profitability of your investment

As its best, a technology supplier can offer for a precaster similar references and industry knowledge on operational best practices based on proven track record.

Local factory service and maintenance

In major capital goods investments, daily productivity is in the core of the investment profitability. When a machine breaks, fast delivery of the right spare part is essential. Preventive maintenance contract with regular machinery inspections and factory visits is a minor cost, but a major element in the creation of competitive advantage.

Ways to ensure the daily productivity of your precast factory

Ways to ensure the daily productivity of your precast factory

Production renewals for competitiveness

Finland was ranked as the world’s third competitive country by World Economic Forum Competitiveness Report 2012-2013 .

Strong part of Finland’s competitiveness is mechanical engineering; companies in this sector know how to apply new technologies rapidly to customer-driven products and production processes.

In building construction sector, Finland has gathered unique cluster knowhow in precast building design, connections and production. Also, our building construction companies are internationally recognized of their quality work.

How does this then benefit a precaster?

Technology innovation and engineering tradition is a firm base for continuous development. For a precaster, benefits come in the form of

–       faster reaction to market needs,

–       more cost-effective manufacturing models and processes, and

–       premium quality machinery.

 

Inspections and factory audits to stay competitive

Inspections and factory audits to stay competitive

 

It would be interesting to hear your experiences in your precast investment development. And by that continue the discussion on how we could make the precast industry even more competitive together.

Meanwhile, Happy Holidays!

Petteri Laitinen,  Director, Customer Services, Elematic

From a plan to an efficient precast factory – precast production lifecycle, part 2

Elematic choses as the one-stop-supplier for Bismayah

The brand new precast city of 500,000 inhabitants and 100,000 apartments will be built in Iraq in 7 years

After inspiring and hectic Bauma 2013 with 530,000 visitors from over 200 countries I feel confident to share with you some tips for trouble-free precast factory delivery. This blogging continues the views on profitable precast production lifecycle presented in the part 1.

Optimizing the production flows

A good precast production technology and investment planning is characterized by close cooperation of various building construction stakeholders. When entering a factory building phase, more direct communication between a precaster and a machinery supplier more efficient precast factory.

Elematic and precast production design

Precast factory building planning hand in hand with production design improves factory’s efficiency

A precast factory building can be used many ways as a space. To optimize the efficiency of the factory, effective layout of different processes is a key. The layout of processes in the factory should not only minimize the movement of employees and production equipment, but also the logistics at the production site.

Elematic provides concrete transportation plans for the site

Original technologies turn into original machines manufactured by Elematic

Another critical production efficiency issue is concrete transportation and distribution at the site – to make it as smooth as possible both inside and outside the factory. Also, different geographical locations may require different concrete production solutions resulting varying transportation needs.

Elematic and factory set-up

Supervision and consultation are available to ensure factory’s optimal operation

In a machinery start-up, installation supervision and raw material and concrete mix consultation are provided to ensure factory’s optimal operation. The overall timeframe of the factory set-up can vary between 0.5-1 year.

By the way, do you know Bismayah already?

Elematic and Bismayah

Elematic was chosen as the one-stop-supplier for the world’s largest precast concrete factory

A good way to follow precast factory delivery almost in real-time is via Bismayah project. It is the biggest precast concrete project in the world so far. The brand new precast city of 500,000 inhabitants and 100,000 apartments will be built in Iraq in 7 years. Bismayah starts in full speed just now. Elematic is chosen to a one-stop-supplier for a precast concrete factory that will be the world’s largest of its kind.

Petri Vesa, Sales Director, Elematic